Shimano SM-JC40 Spécifications

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Page 1 - Dealer’s Manual

DM-0001A-002 (English) 6770 Series Dealer’s Manual eng_1-24,48_ULT-DM-ENG-TRANSLATION.indd 1 25-10-2011 08:39:32eng_1-48_ULT-DM-ENG-TRANSLATION.

Page 2

10 <SM-BTR1: Battery> • The battery is uncharged at the time of purchase. Before riding, be sure to charge the battery until it is fully charg

Page 3

Inner link Inner link Outer link Outer link Connecting pin Connecting pin A B 11 <RD-6770: Rear Derailleur> • Always be sure to adjust

Page 4 - INTRODUCTION

12 In order to obtain the optimum performance, it is recommended that you use the following combination of components. ELECTRONIC GEAR SHIFTING SYST

Page 5 - TO ENSURE SAFETY

SM-EW67-A-E FD-6770 ST-6770 SM-BTR1 SM-BMR1 RD-6770 EW-SD50-I SM-JC41 SM-EW67-A-E FD-6770 ST-6770 SM-BTR1 SM-BMR1 RD-6770 EW-SD50 SM-J

Page 6 - WARNING

(ST-6770) (SM-AD67L) (EW-SD50) (SM-AD67M) (TL-EW02) (EW-SD50-I) 14  Dual control lever (ST-6770) / Electric wire tool (TL-EW02)  Fron

Page 7

(SM-BMR1-I) (SM-BMR1-L) (SM-BMR1-S) (SM-JC41) (SM-JC40) 15  Battery mount (SM-BMR1)  Bottle cage adapter (SM-BA01)  E-tube Project:

Page 8

16  Front derailleur SPECIFICATIONS Type Brazed-on type Band type Model number FD-6770-F FD-6770-L FD-6770-M FD-6770-S Band adapter (in

Page 9

17  Battery charger  Battery charger cord Input 100 - 240 V AC, 50/60 Hz Output 8.4 V DC, 0.55 A Dimensions Approx. 100 mm (W) x 30 mm

Page 10 - <SM-BTR1: Battery>

Bracket cover 5mm Allen key Outer casing Inner cable drum Cable hook 18  Installation of the dual control lever Open up the bracket cover fr

Page 11

Support bolt Duct tape 19  Installation of the front derailleur 1. Install the front derailleur to the frame. The lever stroke can be smoot

Page 12

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Page 13 - External type (SM-JC40)

Support bolt Band adapter Clearance 1 - 3 mm 0.5 - 1.0 mm Chain guide outer plate Chain guide Front chainwheel (large chainring) 20 * If usin

Page 14

B-tension adjustment bolt 5mm Allen key Pulley cage Largest sprocket Smallest sprocket Larger chainring Larger chainring Chain + 2 links Ten

Page 15

Shifting switch (X) Shifting switch (X) Shifting switch (Y) Shifting switch (Y) 22  Dual control lever (ST-6770) <Shifting switch (X)>

Page 16 - SPECIFICATIONS

SM-EW67-A-E SM-EW67-A-E EW-SD50 EW-SD50-I SM-JC40 SM-JC41 23  Names and example locations of each part CONNECTION OF THE ELECTRIC WIRES Bu

Page 17 - Battery charger cord

(Sample connection diagram for ST-6770 and SM-EW67-A-E) 24  Front junction: Connection of junction (A) 1. Use the TL-EW02 special tool to con

Page 18 - INSTALLATION

108 mm Cable tie 2mm Allen key Battery mount fixing bolt (M4 x 15mm) 25 1. Set the battery mount into position. Use the bottle cage fixing bol

Page 19

Clearance Junction (A) Junction (B) 26 1. Open the clamp, and then install the battery so that it follows the groove in the battery mount. Close

Page 20 - When installing a band type

At front derailleur At rear derailleur At battery mount 27 2. Connect the electric wires to the front derailleur, the rear derailleur and the b

Page 21 - Installation of the chain

Junction (B) fixing bolt (10.5mm or 15mm) (3mm Allen key) Shifting switch (X) FD-6770 RD-6770 28 4. Once the electric wires have been routed,

Page 22 - GEAR SHIFTING OPERATION

ST-6770 SM-JC40 SM-JC41 Wire holder Electric wire for front derailleur Electric wire for junction (A) Electric wire for rear derailleur Bottom

Page 23

3 INTRODUCTION ·······································································································································

Page 24

At front derailleur At junction (A) At battery mount At rear derailleur 30 2. Connect each electric wire to junction (B). Be sure to push them

Page 25 - 108 mm

For front derailleur For rear derailleur Adapter Adapter Adapter Inner cover For battery mount Junction (B) For junction (A) Inner cover 311

Page 26

Cable tie Spacers 2mm Allen key Battery mount fixing bolt (M4 x 15mm) 32 Installation of the battery mount 1. Set the electric wire for the b

Page 27

3mm Allen key 10mm 15mm 15mm 10mm Spacers Tightening torque: 3 N·m Closed Open At rear derailleur At junction (A) At front derailleur 33 I

Page 28 - 1.5 - 2 N·m

Junction (A) Rear derailleur adjustment button Illuminates (red) 34  Adjustment of the rear derailleur ADJUSTMENT 1. Install the battery.

Page 29

Rear derailleur adjustment button 2mm Allen key 2mm Allen key Low adjustment bolt Top adjustment bolt Turned off 4 steps 4 times 35 5. Next

Page 30

Guide pulley Low adjustment bolt Support bolt Top adjustment bolt B-tension adjustment bolt Smallest sprocket Largest sprocket 36 By shifting f

Page 31

0 - 0.5 mm 0.5 - 1.0 mm 37 <Low adjustment> Set the chain onto the smaller chainring and the largest sprocket. Use a 2 mm Allen key to turn t

Page 32 - 1.2 - 1.5 N·m

Junction (A) Illuminates (red) Rear derailleur adjustment button Button hold down Illuminates (red) Flashes (red) Protection clear operation

Page 33 - Installation of the grommets

Return spring Lever stud Special E-ring removal tool Y6RT68000 (A) (B) 39  Disassembly of the bracket unit and lever unit 1. Use the spe

Page 34 - ADJUSTMENT

4 This dealer’s manual is intended for use by people with specialist knowledge such as bicycle safety engineers and bicycle engineers. If you are uns

Page 35

Switch unit fixing screws (#T5 TORX®) TORX is a registered trademark of Camcar LLC. Switch springs DURA-ACE Grease (Y-04110000) Apply grease 4

Page 36

Shifting switches (X/Y) Switch unit 41 3. Press the switch unit by hand so that the switch springs go into the grooves in the buttons, and then p

Page 37 - <Top adjustment>

2mm Allen key 42 2. Align with the hole in the stud, and then press-fit the lever stud. 3. Use part A of the special tool to install the E-rin

Page 38 - OTHER FUNCTIONS

Terminal cover 43 The battery is a lithium ion battery. Use the special battery charger (SM-BCR1) to recharge the battery. Never use any other batter

Page 39 - MAINTENANCE

Apply grease DURA-ACE Grease (Y-04110000) Power cable connector Battery charger cord (SM-BCC1) <sold separately> Insert into the connector

Page 40 - Assembly of the switch unit

Illuminates orange If charging is not possible, the ERROR indicator on the battery charger will flash. 45 The ULTEGRA 6770 series is not interchange

Page 41 - 0.18 N·m

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Page 42 - Replacement of the pulley

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Page 43 - HANDLING THE BATTERY

Please note: specifications are subject to change for improvement without notice. (English) © Oct. 2011 by Shimano Inc. HTR 11001113eng_1-24,48_UL

Page 44 - BATTERY CHARGER

5 Do not use anything other than the special charger to charge the battery. If any non-specified items are used, fire, overheating or leakages may oc

Page 45 - Troubleshooting

6 • This dealer’s manual is for use with the ULTEGRA 6770 series (electronic gear shifting system) only. For any information regarding the ULTEGRA 67

Page 46

7 Be sure to hold the power cable by the power plug when connecting and disconnecting the power plug from the electrical outlet. If you do not hold t

Page 47

Reinforced connecting pin Link pin Link pin 8 <CN-6701: 10-speed Chain for Road Riding> • The frequency of maintenance will vary depending

Page 48 - 11001113

9 <SM-BCR1: Battery Charger / SM-BCC1: Battery Charger Cord> • Disconnect the power plug from the electrical outlet before cleaning. <

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